UIC Leaflet 642: Fire Protection and Fire-Fighting Measures on Tractive Units
UIC Leaflet 642 establishes the technical requirements for fire prevention and fire-fighting measures on tractive units. It defines the design principles for internal layouts, material selection, and detection systems to minimize the risk of fire and ensure the safety of both the crew and the infrastructure in the event of an emergency.

What is UIC Leaflet 642?
UIC Leaflet 642 is a safety-critical standard titled “Fire prevention and fire-fighting measures on tractive units.” In the high-stakes environment of railway operations, Tractive Units (locomotives and power cars) present unique fire risks due to the concentration of high-voltage electrical systems, fuel supplies, and heat-generating mechanical components.
The primary objective of UIC 642 is to create a “passive and active” safety net. It provides guidelines for Infrastructure Management and operators to ensure that if a fire starts, it is contained, detected, and suppressed before it threatens the Operational Safety of the train or the tunnels it traverses.
Passive Fire Protection: Design and Materials
The first line of defense according to UIC 642 is the physical design of the vehicle. This involves rigorous Material Science and structural engineering:
- Fire Barriers: Requirements for fire-resistant bulkheads between the engine room/high-voltage cabinets and the Driver’s Cab. These must provide a specific “fire rating” (e.g., E30 or E60) to allow time for the crew to stop the train safely.
- Non-Combustible Materials: Technical specifications for cables, flooring, and insulation. Materials must have low smoke toxicity and high resistance to ignition.
- Containment: Designing the Underframe and fuel tanks to prevent burning fluids from spreading along the track or dripping into the ballast.
Active Fire Protection: Detection and Suppression
UIC 642 mandates the “active” systems that must be present on modern Rolling Stock:
- Detection Systems: Strategically placed smoke, heat, or flame detectors that provide instant alerts to the driver. In automated systems, these may also trigger a “Power Cut-Off” to the traction motors.
- Fixed Extinguishing Systems: Requirements for automated suppression (such as fine water mist, CO2, or aerosol systems) in high-risk areas like the transformer room or diesel engine compartment.
- Portable Equipment: Standardized placement and types of fire extinguishers accessible to the driver and maintenance staff.
Operational Safety in Tunnels
A major focus of UIC 642 is “Running Capability.” In the event of a fire, the priority is to keep the train moving until it clears a tunnel or reaches a safe evacuation point. The standard defines:
- Redundancy: Critical control cables (for braking and throttle) must be fire-protected to ensure the driver maintains control even if a fire is active in one part of the unit.
- Ventilation Control: Automatic shutdown of fans and air intakes to prevent the “chimney effect” from feeding oxygen to the fire.
Comparison: Fire Protection Categories (UIC 642 vs. EN 45545)
| Feature | UIC 642 (Historical/Principles) | EN 45545 (Current European Norm) |
|---|---|---|
| Primary Focus | Operational procedures and hardware. | Material toxicity and smoke density. |
| Structure | General principles for tractive units. | Hazard Levels (HL1 to HL3) based on risk. |
| Application | Specific to locomotives/power cars. | All rail vehicles (universal). |
| Integration | Foundational for 600-series leaflets. | Legally mandatory for TSI compliance. |





