Fueling the Fleet: The Essential Guide to EN 16507 Railway Refuelling Standards

Master EN 16507: The definitive European Standard for railway diesel refuelling. Learn about interface geometry, safety protocols, and cross-border interoperability.

Fueling the Fleet: The Essential Guide to EN 16507 Railway Refuelling Standards
January 29, 2024 1:52 pm
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What is EN 16507?

EN 16507 is the European Standard formally titled “Railway applications – Ground based services – Diesel refuelling equipment.” It establishes the technical requirements, design specifications, and safety protocols for the interface between the ground-based refuelling installation (the nozzle) and the railway vehicle’s fuel tank (the receptacle).

The primary objective of this standard is to ensure interoperability across the European railway network, allowing diesel rolling stock to refuel safely and efficiently at any compliant depot, regardless of the operator or country. It specifically addresses the geometry of the coupling to prevent leakage and ensure a secure mechanical connection during the high-pressure fueling process.

Key Technical Specifications of EN 16507

The standard is not merely about dimensions; it dictates the functional performance of the fueling process. Modern railway operations require rapid turnaround times, meaning fuel must be delivered at high flow rates without compromising safety.

The “Dry Break” Mechanism

One of the core components defined by EN 16507 is the self-sealing coupling, often referred to as a “dry break” system. This technology ensures that:

  • Spill Prevention: The flow of diesel stops immediately if the nozzle is disconnected, preventing environmental contamination on the tracks.
  • Pressure Regulation: The system manages internal tank pressure to prevent overfilling or tank deformation.
  • Secure Locking: The nozzle must mechanically lock onto the receptacle before fuel flow can commence.

Geometric Standardization

Prior to EN 16507, various countries and manufacturers used proprietary coupling sizes. This standard harmonizes the interface geometry, ensuring that a locomotive traveling from Germany to France can refuel without needing adapters. It typically covers standard 2-inch and larger fueling interfaces used on mainline locomotives and Diesel Multiple Units (DMUs).

Operational Benefits and Safety

Implementing EN 16507 compliant equipment in maintenance depots significantly reduces operational risks. High-speed diesel fueling can generate static electricity and high pressure. The standard mandates conductivity requirements to ground static charges and burst-pressure limits to protect maintenance personnel.

Comparison: EN 16507 vs. Legacy Refuelling

The transition from open-hose or non-standardized fueling to EN 16507 compliant systems offers distinct advantages in modern railway management.

FeatureLegacy / Open Hose SystemsEN 16507 Compliant Systems
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