UK Rail: Knorr-Bremse’s Digital Wagon Systems for VTG & Freight Efficiency

Introduction

Knorr-Bremse will supply VTG Rail UK with 2,000 digital wagon systems by the end of 2029, as part of a long-term framework agreement to advance rail freight digitalization and improve operational efficiency.

Main Content

Framework Agreement and System Deployment

Knorr-Bremse and VTG Rail UK have finalized a long-term framework agreement for the exclusive supply of 2,000 FreightControl Sentinel monitoring systems. The agreement, which runs until the end of 2029, aims to enhance wagon safety, boost operational availability, and enable data-driven maintenance across VTG’s UK fleet.

FreightControl Sentinel System

The FreightControl Sentinel system has received independent safety approval for installation on new-build iWagons, which will allow for full operational deployment on the UK network. As the core digital system within VTG’s iWagon platform, it monitors safety-critical components in real time to reduce wheel defects, such as flats, and improve fleet reliability.

Financial and Operational Benefits

The contract, valued in the “mid double-digit million-euro” range, covers the supply, integration, and future digital development of the Sentinel system, including dashboards and expanded data services. The system, powered by axle generators and equipped with wheel slide protection technology, provides continuous health monitoring of wheels and brakes. This supports predictive maintenance, reduces asset downtime, and lowers damage costs. FreightControl Sentinel is a core element of Knorr-Bremse’s Digital Freight Train technology program.

Industry Collaboration and Future Plans

VTG Rail UK has already secured major orders for iWagons equipped with FreightControl Sentinel from customers including Heidelberg Materials, Breedon Group, Tarmac and Alvance British Aluminium. Knorr-Bremse plans to expand the technology into European freight markets, targeting new digital fleet services such as Wagon-as-a-Service and wider use of automated diagnostics.

Conclusion

Knorr-Bremse will deliver 2,000 FreightControl Sentinel systems to VTG Rail UK by the end of 2029. This agreement aims to modernize the UK freight fleet through enhanced safety measures and operational improvements.

Company Summary

Knorr-Bremse: A company involved in the supply of digital wagon systems.

VTG Rail UK: A company that will be using the digital wagon systems.

Technology

FreightControl Sentinel: A monitoring system designed to improve wagon safety and operational efficiency.

Digital Freight Train: A technology program that includes the FreightControl Sentinel.

iWagon: A platform used by VTG Rail UK.