Hitachi Rail’s Hagerstown Facility: LIFT Software & 5G Deployments

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Introduction

GlobalLogic and Flexware Innovation have deployed Flexware’s LIFT intralogistics software at Hitachi Rail’s new manufacturing facility in Hagerstown, Maryland, US, which opened earlier in September 2025. The LIFT software manages material transportation using automated guided vehicles (AGVs) at the facility.

LIFT Software Deployment

GlobalLogic and Flexware Innovation, both Hitachi Group companies, announced the deployment of Flexware’s LIFT intralogistics software at Hitachi Rail’s new manufacturing facility in Hagerstown, Maryland, US. The software aims to improve material movement and address orchestration challenges. LIFT 3.0, Flexware’s first fully developed standalone product, was introduced in May. The Hagerstown facility has seen over $30 million invested in digital enhancements.

LIFT Functionality

At the Hagerstown facility, LIFT orchestrates the movement of materials from the warehouse to various work cells using AGVs. The software integrates with Hitachi Rail’s warehouse management system and AGV fleet management system. It manages material requests, dispatches missions, and reports status updates. LIFT also monitors system activity and addresses exceptions. The platform supports the digital transformation of manufacturing and warehousing organizations, aiming to break down silos and improve safety.

Technology Integration

LIFT serves as a system-agnostic platform that connects various technologies across the factory floor, including PLC, SCADA, ERP, and MES systems. The platform supports the digital transformation of manufacturing and warehousing organizations, aiming to break down silos and improve safety.

Private 5G Network

In a related development, GlobalLogic has partnered with Ericsson to deploy a private 5G network at the Hagerstown facility. This network provides the digital infrastructure necessary for advanced automation and worker safety. The 5G network enables capabilities such as real-time data capture for physical AI, digital twins for optimising production, predictive maintenance, automated quality inspections, and IoT-driven material transport.

Conclusion

GlobalLogic and Flexware Innovation have deployed LIFT software at Hitachi Rail’s Hagerstown facility to manage material transport. Additionally, GlobalLogic and Ericsson have implemented a private 5G network at the same facility to enhance automation and worker safety.

Company Summary

GlobalLogic: GlobalLogic has collaborated with Ericsson to implement a private 5G network at the Hagerstown facility.

Flexware Innovation: Flexware’s LIFT intralogistics software is deployed at Hitachi Rail’s new manufacturing facility in Hagerstown, Maryland, US.

Hitachi Rail: Hitachi Rail’s new manufacturing facility in Hagerstown, Maryland, US, has implemented LIFT software.

Ericsson: Ericsson has partnered with GlobalLogic to deploy a private 5G network at the Hagerstown facility.

Technology

LIFT: LIFT 3.0 is the first fully developed standalone product from Flexware, designed to facilitate seamless integration across complex manufacturing environments.

AGV: Automated Guided Vehicles are used in the facility.

5G: A private 5G network has been deployed at the Hagerstown facility.

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